Deployment Profile — Falcon Water Technologies
How Falcon made RO cleaning-cycle data
visible on every skid.
Falcon Water Technologies is an RO membrane-cleaning services company in Conroe, Texas. Modulink has monitored their cleaning skids in continuous production since 2025 — and is now designed into their product line. This page describes that deployment, plainly, from our own records.
DEPLOYMENT — Falcon Water Technologies · Conroe, TX · RO membrane-cleaning skids · continuous production since 2025 · Phase 3 signed · OEM-in-BOM
The Customer
A cleaning-services company whose product is a skid.
Falcon Water Technologies cleans reverse-osmosis membranes as a service. The working asset is the cleaning skid: racks of membrane vessels — up to 48 on a single skid — plumbed to pumps and chemical tanks, running clean-in-place (CIP) cycles.
A CIP cycle isn't one event. It's a sequence of stages — Clean, Soak, Flush, Rinse — each with its own chemistry, pressures, and temperatures. The quality of the work lives in that sequence.
RO cleaning skid interior — Conroe, TX
The Problem
Cycle visibility was manual.
Cleaning skids carry loop instruments — pressure transmitters, flow meters, temperature and conductivity probes — but without a system tying those readings to cycle stages, visibility means walking the floor, reading local gauges, and reconstructing what happened after the fact. Across multiple skids, that doesn't scale.
The job Modulink was brought in to do: make every cleaning cycle on every skid visible while it runs, stage by stage, and leave behind a durable record of what each vessel went through.
What Was Deployed
Terminals. A Base Station. One Skill.
Terminals on the skids
Modulink Terminals wired to the skids' 4-20 mA loop instruments — pressure, flow, temperature. Terminals read standard loop signals, so monitoring was added without ripping out and replacing the skids' instrumentation.
Terminal Indi specSelf-hosted Base Station
A Base Station on Falcon's own network runs the entire stack — dashboards, historian, alerting, user accounts. No vendor cloud, no SIM cards, no telemetry leaving the site.
How deployment worksWater Treatment Skill
The vertical application layer that knows what a cleaning skid is: skids hold vessels, vessels run cycles, cycles have stages. It turns raw loop readings into cycle records an operator can act on.
Water Treatment SkillEverything runs on Falcon's site, on hardware Falcon owns. No telemetry leaves the site — the platform has no phone-home.
Terminal installed on-skid, reading existing 4-20 mA loop instruments.
The operator dashboard, running on the on-site Base Station.
What Runs Today
In production, not in a slide deck.
Stage-aware cycle records
Every cleaning cycle is logged stage by stage — Clean, Soak, Flush, Rinse — with the chemistry used. Not one generic “running” light; a durable record of what each vessel went through.
Skids up to 48 vessels
The Skill tracks per-vessel roles and state on cleaning skids holding up to 48 membrane vessels.
Overpressure / overtemp banners
When pressure or temperature moves out of bounds during a cycle, the operator dashboard says so — prominently, while it is happening.
Alerts
Threshold and state-based alerts tied to the cleaning-cycle logic, so problems surface without someone watching a screen.
Read-only ERP integration
Falcon's back office pulls cleaning-cycle records from Modulink over a read-only API — no manual export. Deliberately no writes: the ERP can read from the platform, never command it.
Continuous production since 2025
This is not a bench demo or a pilot rig. The system has monitored real cleaning work, on real skids, continuously since 2025.
The OEM Relationship
From monitoring the skids to shipping on them.
The relationship has grown in phases since 2025, and Phase 3 is signed. It is an OEM-in-BOM relationship: Modulink hardware is designed into Falcon's own product bill of materials, so new Falcon skids ship with Modulink as a standard component rather than a retrofit.
That's the difference between a tool a customer uses and a component a customer builds their product on.
How to Read This Page
A deployment profile, not a testimonial.
Every fact on this page is stated by Modulink from its own deployment records — hardware installed, software running, agreements signed. Falcon Water Technologies has not supplied quotes, performance metrics, or an endorsement for publication, and none appear here. We don't publish numbers we can't stand behind, and we don't put words in a customer's mouth.
Go Deeper
The pieces behind this deployment.
Water Treatment Skill
The Skill running in this deployment — stage-aware CIP monitoring.
Terminal Indi
The industrial Terminal line — 4-20 mA inputs, Wi-Fi/LAN, 9-36 V power.
Deployment
What an install looks like: hardware, network, commissioning.
Pricing
Terminals, Base Station, and Skill licensing — stated plainly.
Have skids like these?
Scope a pilot on your own cleaning skids — Terminals on your existing instruments, a Base Station on your network, running entirely on your site.
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